SPRINGS – MOULD MAKING
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SPRINGS – MOULD MAKINGElastomers
Read more243.7.250.039
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243.7.400.039
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243.7.040.039
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243.7.125.039
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243.7.130.039
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243.7.160.039
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243.7.160.056
243.7.200.039
243.7.200.047
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244.1.16.5
244.1.16.6
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244.1.40.7
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256.5.080.0250
256.5.080.0500
256.6.035.0250
256.6.035.0500
256.6.050.0250
256.6.050.0500
256.6.080.0250
256.6.080.0500
256.7.035.0250
256.7.035.0500
256.7.050.0250
256.7.050.0500
256.7.080.0250
256.7.080.0500
257.5.035.0250
257.5.035.0500
257.5.050.0250
257.5.050.0500
257.5.080.0250
257.5.080.0500
257.6.035.0250
257.6.035.0500
257.6.050.0250
257.6.050.0500
257.6.080.0250
257.6.080.0500
257.7.035.0250
257.7.035.0500
257.7.050.0250
257.7.050.0500
257.7.080.0250
257.7.080.0500
254.5.016
254.5.020
254.5.025
254.5.032
254.5.040
254.5.050
254.5.063
254.5.080
254.5.100
254.5.125
254.5.140
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254.5.160
254.5.180
254.5.200
254.6.016
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254.6.025
254.6.032
254.6.040
254.6.050
254.6.063
254.6.080
254.6.100
254.6.125
254.6.140
254.6.150
254.6.160
254.6.180
254.6.200
254.7.016
254.7.020
254.7.025
254.7.032
254.7.040
254.7.050
254.7.063
254.7.080
254.7.100
254.7.125
254.7.140
254.7.150
254.7.160
254.7.180
254.7.200
253.5.002
253.5.003
253.5.004
253.5.005
253.5.006
253.5.007
253.5.008
253.5.010
253.5.012
253.5.016
253.5.020
253.5.025
253.5.032
253.5.040
253.5.050
253.5.063
253.5.080
253.5.100
253.5.125
253.5.140
253.5.150
253.5.160
253.5.180
253.5.200
253.6.002
253.6.003
253.6.004
253.6.005
253.6.006
253.6.007
253.6.008
253.6.010
253.6.012
253.6.016
253.6.020
253.6.025
253.6.032
253.6.040
253.6.050
253.6.063
253.6.080
253.6.100
253.6.125
253.6.140
253.6.150
253.6.160
253.6.180
253.6.200
253.7.002
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253.7.008
253.7.010
253.7.012
253.7.016
253.7.020
253.7.025
253.7.032
253.7.040
253.7.050
253.7.063
253.7.080
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GAS Springs - SELECTION ASSISTANT
GAS SPRINGS
The Smart Alternative to a Latch Locking Unit FIBRO Mould Line Gas Spring
FML Gas Spring is specially developed for mould making and is characterised by its high force, its small size, a long service life at least 1,000,000 strokes and a constant operating temperature of 120°C.
The use of this spring type provides the majority of functions as a latch locking unit.
Gas springs MOULD LINE are an ideal supplement to and expansion of the traditional FIBRO product lines of helical, disc and elastomer springs for manufacturing tools, devices, moulds and machines. Gas springs can be used for all applications where lift movements are required in parallel to mould opening.
Gas springs MOULD LINE are filled with nitrogen and do not require any pressure space that is positioned externally or in tool plates. They also require no gas supply lines. In certain special cases, however, monitoring of charge pressure in the installed state is required. These may be found in the list of accessory products if needed.
As long as all mounting details are laid out with due circumspection, it is no problem at all to remove and install gas springs MOULD LINE.
Functioning The pressure medium is a commercially available, environment-friendly nitrogen. MOULD LINE gas springs have a standard charge pressure of max. 150 bar.
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Pressure build-up
In operation the piston rod enters the spring space whose volume is progressively reduced. With an increasing stroke length, the volume of the pressure chamber is reduced. The resulting increase in pressure can be read from the diagram of the spring size as a factor. The final force is therefore the initial spring force x pressure build-up factor.
Operating temp. The spring temperature should not exceed +120 °C..
Charge pressure Modification of charge pressure allows variation of the force rating and can be predetermined from the spring diagram.
Installation recommendations
MOULD LINE gas springs can be used in any installation position. Whether or not external forces act on them when at rest is of no consequence. And can therefore be calculated easily.
MOULD LINE gas springs are designed for long-term maintenance-free operation. We recommend lightly oiling the piston rod before using. Sealing and guide elements can be replaced easily in very little time. They are available in a spare parts kit. Each spare parts kit comes with detailed instructions for maintenance of gas springs.
Advantages of the FIBRO MOULD LINE range:
- Very little calibration work required in the tool
- No lubrication required
- No maintenance required for up to 1.000.000 strokes1)
- Variably adjustable forces
- for mould temperatures of up to 120°C
- Approved as per the European Pressure Equipment Directive 2014/68/ EU (14th GSGV regulation for pressure vessels)
- Standard safety features (FIBRO Safer Choice)2)
- Safety piston rod
- Excess pressure protection
- Overstroke protection
- A pressure monitoring system makes it possible to recognise an impending failure at an early point (prevention)
- No tool breakage if the 2nd separation level is locked (the plate comes to a standstill; after the jam is removed, production can be resumed)
- Used worldwide in one million FIBRO gas springs
- Cost savings: approximately 60-70% (e.g. compared to a latch-locking unit)
FIBRO ADVANTAGE
SAFETY FEATURES
PED APPROVAL FOR 2 MILLION STROKES
THE BENEFITS FOR YOU
- PED approved for 2 million’ full strokes
- Guaranteed safety and reliability for the entire service life of the spring
OVER STROKE PROTECTION
FIBRO GAS SPRINGS ARE DIFFERENT
The patented protection system against overstroke ensures either deformation of the spring cylinder wall in a predefined manner (A) or rupturing of the bolt by the piston rod at the bottom of the cylinder (B) thereby allowing the gas to escape into the atmosphere.
RETURN STROKE PROTECTION
FIBRO GAS SPRINGS ARE DIFFERENT
If the speed is too high during the return stroke, the collar on the piston rod will automatically break. The integrated patented safety stop in the piston rod then destroys the seal, allowing the gas to escape into the atmosphere and the gas spring to become depressurized
OVER PRESSURE PROTECTION
FIBRO GAS SPRINGS ARE DIFFERENT
If the pressure rises above the maximum permitted value, the safety collar on the sealing set is automatically destroyed allowing the gas to escape into the atmosphere, thus de-pressurizing the gas spring.
FIBRO ADVANTAGE
RELIABILITY FEATURES
FLEX GUIDE SOLUTION
The Flex GuideTM System is a flexible guide in the gas spring which absorbs lateral movements of the piston rod. It minimises friction and lowers the operating temperature
THE BENEFITS FOR YOU
- Extended service life
- Increased stroke frequency, i.e. more strokes per minute
SAFE HOSE CONNECTION, THE DUAL SEALTM SYSTEM
THE FIBRO DUAL SEALTM SYSTEM COMBINES METAL SEAL WITH A SOFT ELASTOMER SEAL
THE BENEFITS FOR YOU
- Leak- Tight Connections, even under Vibration
- High process reliability
- Minimized tool down time
- Simple installation thanks to anti-rotation function
WIRELESS PRESSURE MONITORING SYSTEM (WPM)
FIBRO GAS SPRINGS ARE DIFFERENT
If the speed is too high during the return stroke, the collar on the piston rod will automatically break. The integrated patented safety stop in the piston rod then destroys the seal allowing the gas to escape into the atmosphere and gas spring to become depressurised
PROTECTED PISTON RODS
THE BENEFIT FOR YOU
- Significantly longer service life for gas springs under harsh operating conditions
Additional feature Heavy Duty Protection, HDP Series:
- Double the lifetime of the gas spring
- Fits all standard gas springs & all mounting options without any modifications
